History Rutland USA:
Rutland Plastic Technologies
- USA A leading manufacturer
of plastisol compounds and polyurethanes
for commercial applications too numerous
to enumerate.
The manufacturer offering the strongest
technical experience and broadest range
of capabilities in the industry.
Our name, like this brochure, only begins
to tell the story.
Because the products we produce provide
a fairly good example of the meaning
of ubiquitous: being or seeming to be
everywhere at the same time.
They can be found, in one form or another,
in virtually every home and every business,
virtually everywhere.
We Are COMMITED...
Our Fourth Decade of Innovation...
Founded in 1962, Rutland quickly advanced
to the forefront in the development
and manufacture of polyvinyl chloride
plastisols for commercial applications.
Among them:
- Automotive and non-automotive filtration
compounds
- Fabric and scrim coatings
- Dip coatings and moldings
- Laminating adhesives
- Glove-dot and glove-dip coatings
- Closure compounds for foods and
beverages
- Plastisol screen printing inks (we’re
number one, worldwide)
For the better part of 40 years we
have been steadfastly forging a reputation
for
innovative and timely responses to the
always evolving needs of the markets
we
serve — responses unparalleled
in terms of processing performance and
the ability
to enhance our customers’ finished
products and optimize our customers’
processes.
World-Class Physical &
Human Resources...
It takes a world-class facility to
formulate, mix, and deaerate almost
a hundred million pounds of plastisols
per year. Which is precisely the description
and capability of our advanced, 80,000
square foot plant in Pineville, North
Carolina, near Charlotte. We
operate our own six-unit delivery fleet
of tank trucks and tractor-trailers,
to ensure that Rutland products arrive
on time, every time. We offer bulk storage
programs for large-volume users.
Our research and development staff
of chemists and technicians possess
over 300 years of combined experience.
They’ve made Rutland responsible
for some of our industry’s most
important technological advancements.
And our unrivaled color-matching skills
and systems are why we’re known
as “the color company.”
Global Reach...
World-class physical and human resources
supply the foundation for world-scale
operation. Rutland has sold globally
for almost 20 years; as the marketplace
has become increasingly global in scope,
so too has Rutland Plastic Technologies.
QS-9000 & ISO 9001 &
ISO 14001 Registered...
Quality Policy:
To be a technological leader in the
markets we serve and to consistently
meet or exceed the expectations of our
customers by providing the highest quality
and value products and services from
facilities and processes which are safe,
environmentally responsible, and continuously
improved, thereby providing employees
with superior growth opportunities and
shareholders with superior returns.
Environmental Policy:
To maintain leadership on environmental
issues within the markets we serve and
our community.
Our goal is to be the best plastisol
company with the best people, while
having a positive impact on our natural
environment.
To achieve this goal we are committed
to develop and operate an environmental
management system to comply with relevant
standards.
We will regularly evaluate the impact
of our business activities on our environment
and consistently implement measures
to improve our performance through pollution
prevention and recycling.
In accordance with this goal, we set
targets and objectives that meet or
exceed environmental regulations.
This policy is available to employees
of Rutland Plastic Technologies as well
as the community.
We encourage dialogue with our employees
and community members as a commitment
to continual improvement and prevention
of pollution.
Quality Driven...
Fortunately, there are mechanisms in
place for distinguishing the genuine
commitment to quality from the rhetorical
kind.
On that score, Rutland’s QS-9000
and ISO 9001 certifications speak loud
and clear.
We’ve gone the extra step and
instituted a quality management system
that fulfills the rigorous standards
these world-renowned designations represent.
Because, when we say we are driven by
quality, we mean it.
We look at quality not as an objective
but an obligation. An obligation to
customers whose own products demand
the precise performance, unflagging
consistency, thoroughly dependable stability,
and timely availability of Rutland plastisol
compounds.
Quality, therefore, drives everything
we do, from the premium-grade raw materials
we use to whom we choose to supply them.
Our self-imposed controls include a
team of quality auditors charged with
ensuring we “get it right the
first time.”
We Are CAPABLE...
Custom Formulations.
Ours is a business of routinely meeting
one-of-a-kind requirements with one-of-a-kind
formulations. We invest in research
and development as part and parcel of
meeting the customer’s needs.
The process includes ...
- Customer Consultation — Consult
with the customer regarding what they
intend
to make (the finished product) and
how they intend to make it (the proposed
process); identify and assess the
corresponding economic, environmental,
and
regulatory implications
- Compound Formulation — Recommend,
then actually formulate, initial
compounds for evaluation
- Testing — Test the compounds
internally
- Refinement — Refine the most
promising compound and prepare a sample
batch
for in-plant, in-process trials prior
to scaling up for full production
- Commercialization — Commercialize
the final formulation
These systematic steps help Rutland
customers bring unique product concepts
to fruition with virtually no wasted
effort or expenditure.
The process can work just as smoothly
— and cost-effectively —
for you.
Stock Compounds
Of course, we also manufacture hundreds
of standard compounds offering proven
performance and exceptional value for
thousands of applications. This catalog
barely scratches the surface. If you
don’t see what you need, just
ask.
Precision Color Matching...
Nobody does it better. We’re
licensed by Pantone®, the acknowledged
worldwide leader in accurate color reproduction.
And our ultrasophisticated color-matching
system comes from Datacolor International,
the foremost name in color-managing
instruments and software.
With Rutland, you’re assured of
precise color fidelity when we formulate
our product for yours.
Which is why our company has color-matching
programs in place for the world’s
most visible and popular apparel labels,
and is the world’s leading manufacturer
of Pantone-licensed plastisol screen-printing
inks.
Turnkey Tolling Services...
Why devote resources, square footage,
and substantial capital investment to
doing for yourself what we can do better
— and more economically —
for you?
Use Rutland’s extensive expertise
in dispersion chemistry and process
development to commercialize your plastisol
products.
We have the chemists, chemical engineers,
process technicians, and facilities
to furnish turnkey tolling services,
including high and low speed mixing,
custom blending, vacuum deaeration,
and filtration.
We offer fast turnaround — often
with shorter lead times than in-house
production schedules allow — and
just-in-time deliveries, too, thanks
to our fleet of tankers and our bulk-packaging
and storage capabilities.
Rutland, in short, can help relieve
the headaches, expense, and environmental
distractions of plastisol manufacturing,
allowing you to focus on your core business
and employ your resources more cost-effectively.
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